TGK 36 Yakadzika Gomba CNC Yepamusoro Boring & Ginding Machine
Machine Character
TGK25 yakatevedzana CNC skiving & rolling muchina chishandiso inotora nzira yekugadzirisa yakagadziriswa workpiece uye inotenderera feed yechishandiso.Chishandiso chemuchina chinogona kuona kufinha, kukwesha uye kutenderedza kugadzirisa kwemaburi emukati ezvishandiso, nzira yekugadzira iri nyore, uye zvigadzirwa zvakagadziriswa zvine hunyanzvi.Mabhenefiti makuru echishandiso chemuchina uyu akanyanya kugadzirisa, kuita kwakadzikama, uye kunyatsoita kashanu kusvika gumi nguva dzechinyakare yakadzika gomba rinobhowa michina nemichina yekukudza;dhigirii rehungwaru kutonga kwakakwira, uye dhijitari kutonga uye kutarisa kwega kwega chiito kuraira kwemuchina chishandiso chiri nyore uye chiri nyore.nyore kushanda.
TGK25 akatevedzana muchina maturusi ane akashongedzerwa Siemens 828D nhamba control system;iyo spindle bhokisi inofambiswa ne AC servo mota ine nhanho yekumhanya mutemo, uye iyo spindle inotakura inotora yakakwirira-chaiyo mabhengi ane yakakwirira kutenderera kwechokwadi.Bhokisi rekudya rinotora AC servo mota ine nhanho yekumhanya yekudzora;yakashongedzerwa neyepamusoro-chaiyo bhora screw kuti uone yakakwirira-chaiyo uye yakagadzikana chikafu cheiyo spindle bhokisi.Iyo CNC yekukwenya uye yekutenderedza muchina yakashongedzerwa nepamusoro-inoshanda otomatiki yekuwedzera uye contraction scraping uye rolling chishandiso, yakakosha pneumatic uye hydraulic chishandiso retraction system, workpiece yakagadziriswa, uye kunze chamfering yemativi maviri ecylinder inoshandiswa se nzvimbo yekumisikidza.Gomba remukati rinopedzwa nekamwe-nguva kufinha, kukwesha uye kukunguruka kugadzirisa.Midziyo haifaniri kunge yakakodzera chete kushandiswa kweECOROOL hydraulic scraping head, asiwo yakakodzera kushandiswa kwepneumatic scraping head.Iyi purojekiti ipurojekiti yekuchinja.Iyi midziyo inonyanya kukodzera kugadziridzwa kwemazhinji eakasiyana hydraulic cylinders, masilinda uye mamwe mapipe ekugadzirisa chaiwo.
Machine Parameters
| NO | Items | Tsanangudzo |
| 1 | Kugadzirisa Inner Diameter Range | Φ60-360mm |
| 2 | Processing Depth Range | 1000mm-12000m |
| 3 | Machine Guideway Width | 650mm |
| 4 | Spindle Center Height | 450mm |
| 5 | Spindle Speed, Magiredhi | 60-1000rpm, 4 magiya, asina nhanho |
| 6 | Main Motor | 45/60/75KW, AC servo mota |
| 7 | Kudyisa Speed Range | 5-3000mm/min (isina nhanho) |
| 8 | Mota Inokurumidza Kufamba Kumhanya | 3000/6000mm/min |
| 9 | Fixture Clamping Range | Φ120-450mm |
| 10 | Dyisa mota | 48N.m (Siemens AC servo mota) |
| 11 | Inotonhorera System Motors | N=7.5kw 11kw 15kw |
| 13 | Inotonhorera System Rated Pressure | 2.5MPa |
| 14 | Inotonhorera System Kuyerera | 200L/min,200L/min,200L/min (3 seti) |
| 15 | Hydraulic System Rated Pressure | 7 MPa |
| 16 | Air Pressure | ≥0.4MPa |
| 17 | Kudzora System | Siemens |
| 18 | Magetsi | 380V.50HZ, 3 Phase (Gadzirisa) |
| 19 | Machine chiyero | L*2400*2100*( L*W*H) |
Akakosha Machine Zvikamu
1. Machine Bed
Mubhedha unotora kaviri rectangular flat guide njanji chimiro, uye gwara renjanji hupamhi ndeye 650mm.Muviri wemubhedha ndiyo yakakosha chikamu chechishandiso chemuchina, uye kuomarara kwayo kunokanganisa zvakananga mashandiro ekushanda uye kushanda kwayo kwese muchina chishandiso.Naizvozvo, mubhedha wemuchina uyu mudziyo wakaumbwa nejecha resin uye rakakandwa nemhando yepamusoro simbi yakakandwa HT300.Iine chitarisiko chakanaka uye simba.Kurongeka kwembabvu kunonzwisisika.Rutivi rwekunze rwemubhedha rwakakandwa nechekudzokera shure, uye chivharo chekudzivirira chakaiswa kune rumwe rutivi rwekunze, iyo ine maitiro akanaka ekudzivirira maitiro uye pasina kubuda kwemafuta.Inogona kunyatso kuunganidza mvura yekucheka uye kuidzosera pamwe chete kuti ishandiswe zvakare.Mubhedha unotora kupatsanurwa splicing chimiro, uye gwara renjanji rinotora yepakati frequency kudzima (kuoma kusiri pasi peHRC50, kuomesa kudzika kusiri pasi pe3mm) uyezve kukuya maitiro, izvo zvinoita kuti chishandiso chemuchina chive nekupfeka kwakanaka kuramba uye kuchengetedzwa chaiko.
2. Boring Rod Drive Bhokisi
Iyo inofinha bha bhokisi ndeye yakakosha yekukanda chimiro uye inoiswa pane feed pallet.Iyo spindle inotyairwa ne45KW AC servo mota, uye spindle kutenderera kunofambiswa neiyo synchronous bhandi inofambiswa nekumhanyisa shanduko mashini.Iyo yekumhanyisa renji ndeye 3-1000r / min, 4 magiya, hydraulic otomatiki inoshandura isina nhanho yekumhanya mutemo.Sarudzo yekutenderera kumhanya inogona kutariswa zvinoenderana nezvinhu zvakaita senge workpiece zvinhu, kuomarara, kucheka chishandiso uye chip breaking mamiriro.Zvinoenderana nekumhanya kwakasiyana, inogona kusetwa kuburikidza nekurongwa kwenhamba yekudzora sisitimu, uye ma spindle bearings anosarudzwa kubva kunze kwenyika mhando seN SK muJapan.Basa guru rebhokisi rinofinha nderekutyaira chishandiso kutenderera
3. Oiri Feeder System
Iri pakati pemuchina mudziyo.Mabasa makuru echikamu chekugamuchira mafuta ndeaya: 1. Input coolant kune workpiece.Chechipiri, tsigira bhaa rinobhowa kuti uderedze kuzunguzika kwebhari rekushandisa panguva yekugadzirisa.Chechitatu, iyo yekumberi yekumberi yeoiri inoshongedzerwa neturusi rekushandisa sleeve pane yepamusoro ndiro yebasa rekushanda, iyo inogona kuona gwara remusuwo kana chishandiso chekukwenya chichigadziriswa.Chechina, mushure mekunge iyo inogashira oiri yaiswa pamubhedha wemuviri, inodzvanya iyo workpiece hydraulically kuburikidza neoiri yekudzorera mudziyo, uye pamwe chete inotamba basa rekudzvanya nekuisa chisimbiso chekupedzisira kwechishandiso uye kuzvimiririra.Sleeve yegwara nekoni zvinodiwa kuti zviomeswe, uye kuomarara kunodiwa kuve pamusoro peHRC45.
4. Oil Collector System
Inowanikwa kumucheto wekuruboshwe wemuchina chishandiso, inogona kufamba ichitevedza axial kutungamira kwemuviri wemubhedha uye inogadziriswa pachinzvimbo.Basa guru remudziyo wekudzorera mafuta nderokuti: chiso chekupedzisira chinotsikirirwa chinopesana ne workpiece kuti uone pakati pebasa rakagadziriswa uye chiso chekupedzisira chinovhara iyo inotonhorera kudzivirira mvura yekucheka kubva pakuputika;uyezve, mvura yekucheka inoputirwa nemachipisi panguva yekugadzira machining, uye inopfuura nepakati pegomba remafuta ekudzoreredza mudziyo kuburikidza ne chip discharge chubhu Inoyerera ichipinda mune otomatiki chip conveyor.Chikamu chezasi chemuviri wekudzoka kwemafuta chakabatana ne-T-shaped screw pakati pemubhedha wemubhedha, uye iyo axial movement inoona pre-positioning ye workpiece panguva yekugadzirisa;ine servo motor jacking device (nekuti jacking inotora yakanyanyisa advanced servo motor jacking, iyo inotsiva iyo Iyo hydraulic jacking nzira inogonesa kugadziridzwa kwejacking force kuti inyatso kuona kutonga kwedhijitari. akasiyana, uye akasiyana jacking masimba anosarudzwa kudzivirira iyo muromo kubva pakukanganisa kusvika kune yakanyanya muganho. ), kuona iyo yepakati uye chisimbiso cheyakagadziriswa workpiece, Kuoma kwekoni disc kunodiwa kuve pamusoro peHRC45, uye coaxiality pakati peiyo dhisiki repamusoro uye dhisiki repamusoro pachigaro chekutsikirira iri pasi pe0.05mm.
4. Machine Feed System
Taiwan Shangyin yakakwira-chaiyo bhora screw pair inoisirwa pakati uye kumashure hafu yegroove yemuchina chishandiso chemuviri, uye kune bhokisi rekudyisa kumagumo, rinofambiswa ne5.5KW AC servo mota, kuona kudya kweiyo chishandiso nepallet pallet (boring bar box).Iyo yekumhanyisa yekudya inogona kugadziridzwa zvishoma, uye chishandiso chinogona kudzoserwa nekukurumidza.Iyo yekumberi hafu yegroove yemuchina wemubhedha wemuviri wakashongedzerwa neT-yakaita screw uye bhokisi rekudya, rinoshandiswa kudyisa mudziyo wekudzorera mafuta, kugadzirisa nzvimbo yebasa uye kusungirira.Iyo yese yekudyisa sisitimu ine mabhenefiti ekunyatso kurongeka, kusimba kwakanaka, kufamba kwakatsetseka, uye nekuchengetedza kwakanaka.
5. Boring Bar Support System
Sleeve inotsigira yebhari inofinha inogadziriswa pamutumbi webhuraketi ine screws, uye inotsiviwa pamwe chete nebhari inofinha, iyo iri nyore uye inokurumidza kutsiva mazariro akasiyana anofinha.Iyo inonyanya kuita basa rekutsigira bhara rinofinha, kudzora mafambiro ekufamba kwebhara rinofinha, uye kutora kuzunguzika kwebhara rinofinha.Sleeve yemukati yekutsigira ine swivel function.
6. Workpiece Fixture Support System
Yakashongedzerwa nemaseti maviri eV-yakaita block brackets kutsigira workpiece.Iyo screw uye kusimudza nati inogona kugadziriswa zvisina tsarukano zvichienderana neakasiyana workpiece madhayamita.Inonyanya kutamba basa re workpiece kutakura mutoro uye kugadzirisa, uye nzvimbo yegomba rinofinha
7. Hydraulic System
Chishandiso chemuchina chakashongedzerwa neyakakosha hydraulic system, iyo inoshandiswa kudzora kuwedzera uye kudonhedza kweiyo hydraulic chishandiso uye hydraulic otomatiki shanduko yeinobhowa bar bhokisi kupedzisa iyo yekudzora sisitimu yechiito chekutenderera.Iyo yakatemerwa pressure ndeye 7Mpa.Izvo zvakakosha zvinotengeswa kunze kwemafuta ekutsvagisa zvigadzirwa.
8. Inotonhorera Sefa System
Kutonhodza chip kubviswa uye kusefa system: inonyanya kuwanikwa kuseri kwechishandiso chemuchina, mushure mekusefa nechain plate otomatiki chip yekubvisa muchina (coarse filter) → yekutanga-level sefa yemafuta → yechipiri-level sefa yemafuta uye yechitatu-level kusefa mushure mekudonha uye. kusefa.Machipisi esimbi anotumirwa kumota yekuchengetera chip nechain plate chip conveyor, inotonhorera inoyerera ichidzokera kutangi remafuta, uyezve inotonhorera inopihwa kune inogamuchira oiri kuburikidza nepombi yekutonhodza chiteshi, uye mafuta anopihwa nemaseti matatu. yemapombi evane kuti asangane nezvinodiwa zvakasiyana zvegomba rekushanda saizi.
Paunenge uchigadzira gomba remukati rebasa rekushanda, shaft huru yebhokisi rinobhowa rinotyaira chishandiso kuti chitenderere, uye machipisi esimbi anotakurwa kumberi neanotonhorera uye anoburitswa kuburikidza nemukati megomba remafuta ekudzosera mudziyo.Iyo otomatiki chip yekubvisa muchina inotumira machipisi esimbi kumota yekuchengetera chip, uye inotonhorera inounganidzwa uye kudzorerwa Shandisa zvakare.
9. Machine Operation
Muchina wekushandisa dhizaini yekudzora pani inoiswa pachigaro chekutsikirira uye yakamisikidzwa pane yekutsikirira chigaro chengoro, iyo yakanakira muchina chishandiso kushanda.Iyo pani inogadzirwa nematt brushed simbi isina tsvina, chimiro chakazara chakarongeka, chakanaka uye chinogara.
Iyo software yemuchina yakagadzirwa muSiemens uye yakashandiswa kwemakore mazhinji.Isu tinoramba takafambira mberi sedanho repasi rose.
10.Electric System
Iyo ine main control box, operation box, terminal box uye tambo.Iwo makuru emagetsi zvikamu ndeye Schneider brand.Yemagetsi control box (air conditioning cooling).Iyo huru wiring chikamu inotora aviation plug chimiro.Tambo dzinotora chiyero chenyika, uye tambo dzisina simba dzazvino dzinotora tambo dzakavharirwa.Iyo wiring yakarongedzwa zvakanyatsoenderana neiyo yakasimba uye isina simba yekuzviparadzanisa nemagetsi.
| NO | Items | Brands | NO | Items | Brands |
| 1 | Machine metal body | Kuzvigadzira | 2 | Boring bar drive bhokisi | Kuzvigadzira |
| 3 | Support panel | Kuzvigadzira | 4 | Spindle bearing | Japan NSK |
| 5 | Mamwe mapere | Mhando dzakanaka | 6 | Ball screw | Taiwan brand |
| 7 | Zvinhu zvikuru zvemagetsi | schneider kana siemens | 8 | Spindle motor | China brand |
| 9 | Feed servo mota | Siemens | 10 | Feed servo mutyairi | Siemens |
| 11 | CNC system | Siemens | 12 | Pneumatic elements | Japan SMC |
10.CNC Kudzora System
Muchina wekushandisa wakashongedzerwa neSIMENS828D CNC system, uye iyo inotonhorera kudzvanywa inoratidzwa nezviridzwa.Iyo yekudyisa mota i servo mota, uye inobhowa bar bhokisi mota inotengeswa kunze kwenyika.Manual feed, self-diagnosis basa.Status Display,
Mabasa akasiyana-siyana akadai sechiratidziro chemazuva ano, chirongwa chepurogiramu, chiratidziro chekuisa parameter, kuratidzwa kwearamu, kushandurwa kwemitauro yakawanda, nezvimwewo NeRS232 / USB interface, inogona kurongwa kunze kwemuchina.Yakashongedzerwa neyekupinza chirongwa uye inobuda interface, iyo inogona kuraswa uye kuchengetwa pakombuta.Gadzira iyo main control panel uye oparesheni bhatani chiteshi, Chinese oparesheni interface uye oparesheni switch, mabhatani, etc. Iyo huru yekudzora graphic man-machine interface inoshandiswa kutarisa mamiriro emidziyo, kuratidza kukanganisa uye mamwe manejimendi ruzivo.Nekuzviongorora, basa rekuzvidzivirira, rine LCD kuratidza.
Uye zvakare, yakaparadzana chishandiso chekudzivirira module yakaiswa: Taiwan Delta PLC + man-muchina dialogue touch screen inoshandiswa kutarisa chishandiso chiri kuita mamiriro munguva chaiyo.Kana chishandiso chiri kushanda chichipfuura kukosha kweiyo yakajairwa mamiriro pachine nguva, iyo muchina chishandiso chekudzivirira icharidza mumatanho maviri Prompt kana kumira otomatiki, uye inogona kuona intuitively mamiriro ekufamba kwezvikamu zvinofamba zvemuchina chishandiso, izvo zvinobatsira kuchengetedzwa kwekukuvara kwechishandiso uye kuchengetedzwa kweworkpiece processing.Iyo parameter yekumisikidza iri nyore, intuitive, yakanakira uye yakavimbika.A PLC chishandiso chekudzivirira basa module inowedzerwa kudzivirira zvinobudirira chiitiko che "chishandiso kukiya".
